发布时间：2026-05-07  浏览次数：0

Customer profile: A precision electronics enterprise in Shenzhen, focusing on the processing of 5G base station aluminum alloy shell, 10 CNC machine tools in the workshop are dispersed and distributed, the space is small, the original ventilation system is poor, and the oil mist (concentration 15mg/m³) generated during the processing process is attached to the surface of the product, affecting the cleanliness and yield of the product.

Core pain points：1. The workshop space is small, and the centralized air duct system cannot be installed, and the traditional centralized collector is not adaptable. 2. The oil mist adheres to the surface of electronic components, resulting in oil stains and defects on the surface of the product, with a yield rate of only 97.7%, and the annual loss caused by product substandard is about 500,000 yuan; 3. Oil mist permeates the workshop and adheres to machine tool rails and precision instruments, accelerating equipment wear and increasing maintenance costs. 4. Traditional filter collectors need to replace filter elements frequently, consumables cost is high, and purification efficiency is low.

Solution: Selected stand-alone centrifugal oil mist collector, each CNC machine tool is equipped with 1 set, directly installed on the top of the machine tool, no need for additional pipe layout, saving workshop space, processing air volume 1500m³/h, using "small cyclone separation + high-speed centrifugal separation" dual-stage process, can efficiently capture fine oil mist particles with a particle size of more than 0.3μm. The equipment adopts lightweight design, small size, weight only 28kg, easy operation, can realize "one machine, one control", adjust the impeller speed according to the oil mist generation of a single machine tool, energy saving and efficient. The impeller is made of aluminum alloy, with a surface nano-coating anti-stick, equipped with a simple cleaning port, which can be maintained without professionals, and has no consumables design, greatly reducing operation and maintenance costs, and adapting to the clean needs of precision electronic processing.

Application effect：1. The oil mist purification efficiency reaches 98.1%, the oil mist concentration in the workshop drops from 15mg/m³ to less than 0.8mg/m³, and there is no oil stain adhesion on the surface of the product, the yield rate is increased to 100%, and the annual waste loss is reduced by 500,000 yuan. 2. The stand-alone design adapts to the decentralized layout of the workshop, without the need for pipeline transformation, convenient installation, does not occupy production space, and is suitable for small workshop scenarios. 3. The oil mist no longer adheres to the surface of the equipment, the wear of machine tool guide rails and precision instruments is reduced, and the annual equipment maintenance cost is reduced by 80,000 yuan; 4. Consumables-free design, only need to clean the impeller every month, save 30,000 yuan in consumables cost per year, convenient operation and reduce manual operation, save 40,000 yuan in labor cost per year, and save 650,000 yuan in overall annual costs, which fully meets the clean requirements of precision electronic processing.