Release date：2026-01-23  View count：0

Customer profile: A precision mold processing factory, focusing on plastic mold and hardware mold processing, has 12 high-precision CNC machine tools, 3 wire cutting machine tools, using emulsified cutting fluid and wire cutting working fluid, the processing process requires high cleanliness of the cutting fluid, to avoid affecting the surface finish and processing accuracy of the mold, and the workshop has strict requirements for odor control.

Core pain points：1. Mold processing has extremely high requirements for the cleanliness of cutting fluid, and impurities and fine impurities will lead to defects on the mold surface, affecting the quality of the mold and increasing the workload of the polishing process. 2. After the wire EDM working fluid is mixed with miscellaneous oil, the discharge stability decreases, the cutting accuracy deviates, and the scrap rate reaches 5%; 3. The cutting fluid smells and produces a pungent odor, which affects the workshop environment and does not meet the workshop hygiene standards. 4. Frequent replacement of cutting fluid not only increases costs, but also generates a large amount of hazardous waste, which is under great pressure on environmental protection.

Solution: Precision cutting fluid oil-water separator is selected, using nano filtration + molecular coagulation technology, which can remove oil slicks, dispersed oil, and fine impurities (particle size ≤ 1μm) in the cutting fluid, with a processing capacity of 300L/h, equipped with an odor adsorption module, effectively removing the odor caused by the odor of the cutting fluid, adapting to the use needs of high-precision machine tools, and can be used in conjunction with a single machine or in conjunction with multiple machines, with convenient operation and simple maintenance.

Application effect：1. The cleanliness of the cutting fluid has been greatly improved, the removal rate of impurities is 99%, the removal rate of fine impurities is 98%, the surface of the mold is flawless, the workload of the polishing process is reduced by 40%, and the qualified rate of the mold is increased to 99.5%; 2. The stability of the wire cutting working fluid is improved, the deviation of cutting accuracy is controlled within ±0.005mm, and the scrap rate is reduced to less than 0.5%; 3. The odor adsorption module effectively removes pungent odors, and the workshop environment is significantly improved, which meets the hygiene standards. 4. The cutting fluid replacement cycle is extended from 1 month to 5 months, reducing the annual consumption of new fluid by 70%, reducing hazardous waste emissions by 80%, saving about 60,000 yuan per year, and reducing environmental compliance risks.