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Release date:2026-01-23
View count:0Customer profile: A precision hardware CNC processing factory, with 8 vertical machining centers, mainly processing stainless steel and aluminum alloy parts, daily use of emulsified cutting fluid, the average daily cutting fluid circulation is about 300L, the workshop scale is medium, and there is no professional environmental protection treatment team.
Core pain points:1. Machine tool cutting fluid is recycled for a long time, mixed with guide rail oil, hydraulic oil and other miscellaneous oils, 15-20 days will appear odorous and turbid, need to be replaced frequently with new fluid, monthly new fluid consumption is about 200L, the cost is high; 2. Miscellaneous oil adheres to the surface of the part, resulting in reduced processing accuracy, scratches on the surface, and a rework rate of 8%; 3. Waste cutting fluid is hazardous waste, entrusted to a third party for treatment, the monthly treatment fee is about 3,000 yuan, and the pressure of environmental protection compliance is high. 4. Manual cleaning of oil slick in the liquid tank is time-consuming and labor-intensive, affecting production efficiency.
Solution: Select a small mobile cutting fluid oil-water separator, suitable for single or multi-machine sharing, adopt the dual principle of gravity settlement + lipophilic adsorption, no external power, can directly move to the liquid tank of each machine tool, real-time processing of oil slick and partial dispersion oil, processing capacity 100L/h, small size, does not occupy workshop space, simple operation, workers can get started without professional training.
Application effect:1. The removal rate of impurities in the cutting fluid is more than 98%, the turbidity phenomenon is completely improved, the odor cycle is extended to more than 60 days, the consumption of new fluid is reduced by 60%, and the cost of new fluid is saved by about 800 yuan per month. 2. There is no oil adhesion on the surface of the parts, the processing accuracy is improved, the rework rate is reduced to less than 1%, and the product qualification rate is significantly improved. 3. The discharge of waste cutting fluid is reduced by 70%, and the monthly hazardous waste treatment fee is reduced to 900 yuan, saving 25,200 yuan per year; 4. There is no need to manually clean the oil slick, saving about 200 yuan in labor costs per day, reducing the labor intensity of workers and indirectly improving production efficiency.

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